For such a small scope of work, the icehouse rehabilitation has included some remarkably creative one-offs. The garapa door is one such project: a challenging initiative to upcycle reclaimed garapa decking from Rosslyn’s house deck into a minimalist mechanical room door perfectly camouflaged into tbe bathroom walls.
Today I can report that it’s been a triumph!
Garapa Door (Photo: Geo Davis)
Dramatic lighting sure brings the oiled garapa to life! Amber grained, horizontal continuity, just barely framed, an intriguing section of the wall that will allow discrete access to the mechanicals. Polished nickel hinges and passage set, but nominal attention drawing exception to the otherwise seamless expanse of repurposed garapa.
Garapa Door (Photo: R.P. Murphy)
I’ll update with a photo once the rest of the hardware is installed…
Another exciting, we’re-getting-close communiqué to share today: the glass shower enclosure in the icehouse bathroom has been installed. While these photographs may not do the shower justice (a little bit of perspective distortion, perhaps?), the progress is worth trumpeting because it represents one more notable stride toward completion.
The glass and polished nickel shower enclosure looks ample in the snapshot above. It’s not. The entire building is diminutive, and the bathroom is super compact. The shower? Even more so! But for now we’ll enjoy the exaggerated perspective, a little eye candy to balance the snug proportions of the *REAL* (ie. not distorted by the mysterious magic of digital photograph) glass shower enclosure.
The photo below provides greater verisimilitude, and it helps orient the pedestal sink adjacent to the shower, a sneak peek at the bathroom as it will appear once complete (if we can manage to photograph this small space without continuing to distort dimensions and proportions, a challenge when quarters are tight.
Speaking of glass and nickel, I requested that Superior Glass Company (who templated, fabricated, and installed the glass shower enclosure) match the shower enclosure’s 1/2” clear tempered glass and gently beveled edges with glass shelves that we’ll be floating inside the garapa niche. Here are the shelves, ready to install.
Glass Shelves for Niche (Photo: R.P. Murphy)
I’m still sourcing polished nickel pins (or similar shelf supports) albeit unfruitfully so far. Soon I’m hoping to locate minimalist hardware finished in polished nickel suitable to support these rather stout shelves. Proportion is important, and so far I’m only finding undersized pins…
Just over a week ago I posted a prologue to today’s garapa paneled bathroom update. I apologize if it felt a little half baked.
For just a little longer, I’ll keep you in suspense before I share photos of the now completed garapa installation. Remember, anticipation is half the pleasure! (Source: Garapa Paneled Bathroom, Pt. 1)
I wasn’t teasing out the update for the sake of suspense. I promise. And today’s post will hopefully offer some recompense for your patience. But there was a lot — a LOT — to pack into a single post, so I felt it more reasonable to subdivide it into a couple of installments.
I’m dividing this… update into two posts to fairly review and showcase a project that has taken the better part of a year from beginning to finish… (Source: Garapa Paneled Bathroom, Pt. 1)
Besides, I was about to head into the Gila Wilderness when Eric Crowningshield gave me the good news, and I simply couldn’t squeeze it all in before going off-line adventuring for a week sans connectivity, computer, etc.
But now it’s time to celebrate completion of the icehouse bathroom’s garapa paneling, to showcase the photos, and to sing praises for the carpenter behind this monumental accomplishment.
Eric Crowningshield Installing Garapa Paneling in Icehouse Bathroom (Photo: R.P. Murphy)
Garapa Paneling the Bathroom
Upcycling Rosslyn’s deconstructed garapa decking into interior paneling has occupied many members of the icehouse rehab team for months. It’s been a challenge. Every. Single. Step. From demo’ing the old deck (while painstakingly deconstructing, selecting, and grading the most reusable and aesthetically pleasing garapa) to troubleshooting, iterating, and finally re-fabricating the decrepit, timeworn decking into elegant interior finish material, this upcycling endeavor has been an epic quest. And the exacting preparation demanded even more exacting installation.
Garapa Paneling Progress in Icehouse Bathroom (Photo: R.P. Murphy)
Today we celebrate Eric’s conscientious carpentry and dogged determination, shepherding the garapa paneling to its exquisite completion! (It’s worth noting that Matt Sayward assisted in the early stages of installation, but Eric soon took ownership of the project to ensure 100% consistency.)
Garapa Paneling Progress in Icehouse Bathroom (Photo: R.P. Murphy)
The following excerpts and photos offer an interesting perspective as Eric worked through installation of the garapa paneling.
Garapa Paneling Progress in Icehouse Bathroom (Photo: R.P. Murphy)
It should go a little quicker now with the breaks in the runs [and] not needing to lineup 4 miters in one location. Nothing about this is easy but my gosh probably one of the most rewarding project thus far… — Eric Crowningshield
Garapa Paneling Progress in Icehouse Bathroom (Photo: Eric Crowningshield)
On the left side of this door it is 3-1/8” from the inside of the door jam to the tile. Do we not put garapa and run a 3” trim around the jam leaving a 1/8” reveal? On the other side we only have about 2”, so I’m guessing it may look odd with wider trim on the left and top. — Eric Crowningshield
The best way to handle the garapa around the door is difficult to determine from afar. My suggestion is that you and Peter look at it together and come up with the best solution. We have some asymmetry to deal with. Tricky. — Geo Davis
I’m going to put horizontal pieces on the left side before trim because the trim on the other side is around 1 3/4” so I think it would look better keeping the same size around the door. — Eric Crowningshield
Garapa Paneling Progress in Icehouse Bathroom (Photo: R.P. Murphy)
I went down tonight for a few hours and ripped some [garapa] down to the same width so the last 4 rows will be the same. Otherwise we were going to end up with a 1” or so piece around the ceiling. I put another row of that up so only 3 rows left. — Eric Crowningshield
How much did you have to takeoff of each of the boards for the last four courses? Or, better question, how different will they be from the rest of the words? — Geo Davis
About 3/8 of an inch. The boards I put up throughout the whole wall ranged from 4” down to 3-5/8” and a few at 3-1/2”. I had 13” left so I was doing 3-1/4” for the last 4 rows. — Eric Crowningshield
Garapa Paneling Progress in Icehouse Bathroom (Photo: R.P. Murphy)
It is completed!!! I love saying that. — Eric Crowningshield
Superb! Congratulations, Erik. It really looks amazing. I hope you’re proud of the results. I know this has been an almost endless process from demoing the deck to installing the paneling, but a worthwhile adventure. Well done. Is everything wrapped up around the door as well? — Geo Davis
No, we are going to adjust the casing so it is the same size trim on each side. Yes, super excited about it and everything it means to you and the story behind it all! — Eric Crowningshield
Garapa Paneling Progress in Icehouse Bathroom (Photo: R.P. Murphy)
Bravo, Eric Crowningshield, for completing installation of the glorious garapa paneling in the icehouse bathroom. What a tour de force! It’s hard to believe that this is the same decking your team deconstructed from Rosslyn’s deck a year ago. Many months of brainstorming, experimenting, re-milling, oiling, and installing later this masterpiece is born. Hurrah! — Geo Davis
Garapa Paneled Bathroom (Photo: R.P. Murphy)
It was a task for sure, but the end result more than makes it worth the struggles. It is a must see in person although the pictures capture how amazing it looks, [though] it’s even more impressive in person! — Eric Crowningshield
Garapa Paneled Bathroom (Photo: Eric Crowningshield)
I forgot to tell you. I found one board with plugs still in it, so if you look close it is about midway up the wall between the utility and niche. A couple small ones in the niche as well. I thought that would be pretty cool to help tell the story about it being old decking. Wish I found more. — Eric Crowningshield
Garapa Paneled Bathroom (Photo: Eric Crowningshield)
Thanks for letting me know. I will hunt for them next time I’m back. Although you should’ve left it to see if I noticed! — Geo Davis
Garapa Paneled Bathroom (Photo: R.P. Murphy)
This subtle upcycling/repurposing souvenir isn’t quite discernible in the photo above, but it thrills me. Can’t wait to inspect in person!
Garapa Paneled Bathroom (Photo: R.P. Murphy)
I look forward to sharing more photographs of the icehouse bathroom as it approaches completion. It’s so close… Until then, I’d like to express my profound gratitude to Eric for transforming this vision into reality. What an extraordinary accomplishment!
Eureka! After many months of brainstorming, experimentation, painstakingly protracted preparation, troubleshooting, oiling, and meticulous installation, the garapa paneling in Rosslyn’s icehouse bathroom is complete. What a remarkable journey it’s been, and the final results are breathtaking.
Wayne Oiling Deck in 2009 (Photo: Geo Davis)
Garapa Backstory
Our garapa backstory has its beginning waaayyy back when we built the original garapa deck on the west side of Rosslyn’s ell.
Let’s start by rewinding the timeline to 2008-9. Building the new deck and installing garapa decking was the proverbial caboose in a virtually endless train of construction that started in the summer of 2006. (Source: Garapa Decking 2008-2009)
A touch melodramatic, but the metaphor was (and is) 100% appropriate. It was nothing short of triumphant to finally complete the deck, a real and symbolic final frontier between construction site and comfortable home. It was a much anticipated extension of our indoor living space, a convenient way to access three entrances to the home, and a private exterior zone to dine and relax and entertain.
Carley & Bentley on Old Deck (Photo: Geo Davis)
Fast forward a couple of years, and the triumph began to tarnish.
Long story short, the original deck failed. Not the garapa decking which performed admirably year-after-year. But the substructure.
[…]
Rather than dwelling on the achilles heal that lamentably undermined the integrity of three critical substructures — Rosslyn’s house deck, boathouse gangway, and waterfront stairs — I’ll just say that all three experienced premature decay and rot of the structural lumber…
[…]
Because the substructures began rotting virtually immediately after construction, we spent a decade and a half chasing the problem, scabbing in new lumber, etc. But within the last few years the failure was beginning to outpace our ability to provide bandaids and we scheduled replacement. (Source: Deck Rebuild)
Carley Overseeing Demo of Old Deck (Photo: Geo Davis)
Eric Crowningshield’s team deconstructed much of the deck during the late spring of 2022. When Hroth Ottosen and David McCabe joined them at the beginning of the summer they determined that it was necessary to fully replace rather than repair the existing deck.
Old Deck Demolition (Photo: Geo Davis)
The deconstructed garapa was separated from the structural demolition debris, the highest grade (ergo most salvageable) material was graded, and the best preserved and most character-rich garapa was stored for repurposing in the icehouse rehab project. Then began a lengthy, painstaking upcycling journey.
We’ve been upcycling garapa decking from Rosslyn’s 2008-9 deck that we salvaged and laid aside this past summer. Spanning half a year so far — from deconstructing and culling reusable material midsummer to multiple experiments determining optimal dimensions for adaptive reuse as bathroom paneling — we’re now scaling up production and the results are impressive. (Source: Upcycling Garapa Decking)
By “multiple experiments” I mean empirically evaluating the most aesthetically pleasing, most practical, most installable, and most structurally durable form for the Garapa decking-turned-paneling. Yes, that’s a lot of *mosts* to undertake, but it’s not even the full scope of the challenge.
In addition to devising a perfect product, we needed to coordinate an upcycling process that could be undertaken successfully on site. No loading, trucking, unloading, offsite milling and finishing, reloading, trucking, unloading, storing, etc. It might have been more affordable, and it certainly would’ve been less time consuming, to outsource this project. But that would’ve shifted several variables:
Increasing carbon inputs would have been inconsistent with our reuse objectives.
Transferring oversight to a third party would have reduced our design supervision (while necessitating excess production to ensure sufficient quality during installation.)
Undertaking the upcycling process at Rosslyn allowed for agility and flexibility during the fabrication process, enabling the team to repeatedly test samples in the icehouse, catching small details that might otherwise have been discovered too late, making small alterations, etc.
And despite the inevitable strain (as well as the potential for setbacks) that crept into the equation by committing to on-site fabrication, tackling this challenge in house ensured maximum creative control, significant learning opportunities, rewarding problem solving scenarios, a personalized sense of ownership for those who participated in this project, and a heightened sense of accomplishment upon completion.
In short, upcycling our old garapa deck into the paneling that now distinguishes our icehouse bathroom was a vital, integral component of this adaptive reuse adventure. It was important to me that our team of makers and re-makers have the opportunity to invest themselves fully in this rehabilitation project, that each individual who verily toiled and trusted our vision experience a profound pride of ownership and accomplishment, and that the hyperlocal DNA of this two century old property be honored by favoring ingenuity and endurance over convenience.
From the outset several were intrigued with the potential for this salvaged lumber.
Hroth was an especially good sport, planing board after board and trimming the edges to determine what would work best. (Source: Upcycling Garapa Decking)
Upcycling Garapa (Photo: R.P. Murphy)
As the wear and tear of a decade and a half— heavy foot traffic, enthusiastic labrador retrievers, hardy North Country winters, group grilling and furniture dragging, wine spills and miscellaneous mementos from lots and lots of living — was gradually milled away, the garapa’s handsome heart began to re-emerge.
We have begun re-milling and re-planing garapa decking salvaged from Rosslyn’s summer 2022 deck rebuild. These sample boards are among the many weathered specimens carefully removed this spring and summer prior to rebuilding Rosslyn’s deck substructure and re-decking with new garapa. Hroth’s patient exploratory experimentation is the first phase in our effort to adaptively reuse this character-rich material in the icehouse. (Source: Upcycling Decking Debris)
At last, Hroth perfected the prototype. He then developed a process, a repeatable protocol, for which we could standardize the results primarily relying upon a tablesaw and bench planer. Then he taught Tony how to reproduce the same results in sufficient quantity to panel the still unframed icehouse bathroom.
Tony Upcycling Garapa Decking (Photo: R.P. Murphy)
Tony is beavering away industriously… upcycling garapa decking into pristine planks for paneling.
[…]
It’s a slow and painstaking process that demands plenty of patience and focus, but… transforming debris into beautiful finish paneling will prove rewarding, for sure… Tony is even beginning to appreciate what magnificence he is bringing into existence. (Source: Upcycling Garapa Decking)
And so began a winter quest to reinvent debris as functional design-decor.
Time for a progress report on the garapa paneling that will soon embellish the icehouse bathroom. We started out gently easing the edges, but several iterations later we’ve settled on a full roundover. (Source: Garapa Roundover: Easing the Edge)
Months into this painstaking re-manufacturing process, several others had helped Tony from time to time, but there was no illusion. Tony had taken ownership of the garapa upcycling quest!
I joke with Tony that he’s investing lots of love into transforming this material. From debris to centerpiece… he’s literally been working and reworking [this upcycled garapa] since last September or October. That’s a LOT of love! (Source: Garapa Roundover: Easing the Edge)
By late winter Tony had finished planing (down to 9/16”) and dimensioning (down to 4”) the garapa decking. At almost a thousand linear feet we paused and reevaluated the quantity to be certain we would have sufficient usable material for the entire interior of the icehouse bathroom (walls, niche, and mechanical room door).
We revisited options for joining the paneling. To be fastened horizontally to the studs with concealed fasteners, joining the boards would be an important way to stabilize and visually address the gaps between boards. We considered tight lap joints and nickel gap lap joints, eventually settling on a nickel gap T&G type joint. But how best to accomplish this?
Peter’s solution for the ash and elm flooring seemed like our best option for the garapa paneling. We would create garapa splines that would fit into grooves in the sides of the paneling boards. If expansion and contraction (think visible gaps, between boards, etc.) weren’t an issue it might have been viable to just but the boards up against each other. But it’s a bathroom, so fluctuating humidity levels definitely needed to be factored into the equation. The splined joint would be a perfect solution.
And finally there was the question of edging. I wanted to ease the edges just enough to accentuate horizontal shadow lines (which stylistically echo the T&G nickel gap in the rest of interior) while deemphasizing dimensional disparity between boards. So a router joined the production protocol as Tony uniformly finished the visible edges of the paneling.
Garapa Edge Profiles v2.0 (Photo: Geo Davis)
And then there was the final step, oiling the garapa. As often, we turned to Bioshield Hard Oil for a hand rubbed, ecologically responsible finish. Eric’s team tackled the oiling, and the photo above gives you a preview of the garapa, edged and oiled. This was the final sample that we greenlighted before installation began.
And, for just a little longer, I’ll keep you in suspense before I share photos of the now completed garapa installation. Remember, anticipation is half the pleasure!
Installation of Garapa Paneling
I’ve dividing this monumental update into two posts to fairly review and showcase a project that has taken the better part of a year from beginning to finish. Thanks for your patience. I promise you that the photos you’ll witness soon, the finished bathroom paneling, will be worth the wait.
Surplus Building Materials: garapa, slate, and marble (Photo: R.P. Murphy)
Exciting icehouse rehab progress in recent days, so I’m due for an exciting update or two. But first I need to whittle down the backlog of overdue posts, especially some of those dealing with how we’re transforming some of our surplus building materials into exciting design elements in the reimagined icehouse. I can anticipate your interest flagging. Surplus building materials? Isn’t that about as exciting as yesterday’s leftover?!?! Well, perhaps, but hold that thought for a moment.
It struck me [recently] how similar edible leftovers and building materials can be. Think of surplus lumber and architectural salvage. They get pushed to the back of the proverbial fridge (in our case, usually one of the outbuildings) in the hopes of one day becoming the ingredients for something relevant and exciting and new. (Source: Leftovers as Ingredients)
In addition to repurposing this handsome historic building, we have endeavored to repurpose as many surplus building materials and architectural salvage artifacts as reasonable (i.e. functionally and aesthetically viable) in the design and rehabilitation process. (Source: Leftovers as Ingredients)
You may remember the mixed species flooring experiment (which incidentally is only a day or two away from an exciting update!) or the repurposed columns. Maybe the upcycled coatrack or the deconstructed-deck-upcycled-into-paneling project that’s already a couple of months in process… The truth is there are multiple ways that we’re endeavoring to breathe new life into construction leftovers and surplus building materials, and I’m embarrassingly overdue with updates.
So today I’d like to share with you a previously undisclosed scheme that’s at last approaching a final decision.
Surplus Building Materials: slate and marble (Photo: R.P. Murphy)
In addition to garapa walls — picture amber hued, time patinated, hand milled 4″ boards installed horizontally with a nickel gap — the icehouse bathroom floor and shower will be clad with leftover tiles. That’s right, surplus building materials. Did I lose you again? I hope not, because we’re getting pretty close to a truly handsome combination.
Most likely the floor will green-gray slate that we over-ordered during the Lapine House renovation in 2005-6. We loved it then, and we love it now. And it looks perfect with the upcycled garapa! The corner shower (two tiles walls and two glass walls) will likely have this same slate integrated into the east and south walls, but that detail is still evolving. I promise an update very soon, since we’re running out of time to make a final decision. Necessity is the mother of invention…
And the base of the shower will likely reuse marble tiles from our master bathroom shower. The understated calacatta marble complements the slate, and the contrast between the elegance of marble and the earthiness of slate is appealing, especially locating the marble at the base and the marble in a more prominent position. We’re also considering the possibility of combining another unlikely tile in the shower, smoky green 3″x6″ glass tiles, these surplus building materials from a change-order on a client project Susan designed a few years ago.
Surplus Building Materials: garapa, slate, and marble (Photo: R.P. Murphy)
Note: If you noticed a difference between the image at the top of this post and the similar image above, the first image offers a slightly truer color representation. Pam dampened the garapa and slate to approximate what the walls and flooring will look once the material is sealed.
Photo of Rosslyn taken from ferry last winter. (Credit: Tanya)
Sorry about that title. Crappy homecoming. Yuck. Not exactly the eggnog-y, balsam fire aromas one dreams of this time of year.
Joyful Homecoming
One blessing of living at Rosslyn is that travel – no matter how captivating – never eclipses the joy of returning home. That’s a bizarre admission from an unabashed wanderer, but it’s true. I’m always excited to return home.
But that may change. Soon.
We just returned from a week and a half in Santa Fe, and while there was much to celebrate upon our return (not the least of which is six inches of dry, powdery snow) something’s unmistakably septic at Rosslyn.
Literally.
Stinky, Crappy Homecoming
Are you catching my drift? I’ll spare you the full details, but the delicate overview is something like this:
Half bath toilet plugged up.
Sewage leaked into sports gear closet.
Mess, stench, etc. almost unbearable.
Yes, this is a repeat performance.
Contractor who plumbed the house must not have understood physics of pitch and gravity. The problem is likely to occur again for a third (and fourth, fifth, sixth…) time because the looong waste pipe which serves the bar sink, bar ice maker, half bath sink and toilet, pantry sink and washing machine lacks the necessary pitch to ensure that all waste – including “solids” – empty properly to the septic tank outside. Again?!?!
Yes.
Short/Long Term Solutions
We’re trying to put the crappy homecoming behind us. A plumber-Roto-Rooter tag team cleared the blockage, and my bride and I spent most of the day remediating the mess. Not fun. At all.
We did squeeze in a magnificent cross country ski to savor the sunset and moonrise from the quiet, aroma-free, perfect powder meadows and wooded trails west of Rosslyn. One part carpe diem and one part “We better remind ourselves why it’s great to be home!”
For a while it was bliss. Spectacular conditions. Ecstatic dog. Picture perfect sun and moon performance art.
But darkness fell, and we’re back to cleaning. And planning.
No More Crappy Homecomings
Apparently the contractor who installed the half plumbing neglected to suggest an obvious solution for a long waste line with inadequate pitch. It’s called a sewage macerator pump. I’ll spare you the description of what it does, but the benefit it that once we install it, we should never have to experience another crappy homecoming. Well, not literally at least!
And that will be worth it’s weight it gold. Which is what the installation is likely to cost judging by today’s rapidly accruing bills…
